Spray coding machine maintenance table: a key guide to ensure accurate and long-lasting operation of equipment
2025-07-23(1050)Views
In modern industrial production and packaging processes, inkjet printers play a crucial role in assigning unique identification to products, carrying key information such as production date, batch number, and traceability code. Just like a precision clock that requires regular calibration and maintenance, a scientific and reasonable maintenance system is essential for the inkjet printer to work stably, accurately, and efficiently continuously. The inkjet printer maintenance schedule is the intuitive presentation and execution guideline of this system.
1、 Daily maintenance: daily care, laying a stable foundation
After daily work, operators need to perform basic cleaning on the inkjet printer. Gently wipe the outer shell of the machine with a soft, clean, and lint free damp cloth to remove dust, ink stains, and prevent them from infiltrating the interior of the machine and affecting the performance of electronic components. Pay close attention to the nozzle area, which is the core "pen tip" of the inkjet printer. Even small particle accumulations can cause blurry or broken coding.
Use specialized nozzle cleaning solution and cotton swabs to carefully clean the surface and surrounding gaps of the nozzle to ensure smooth ink spraying. At the same time, check whether there are any signs of leakage in the connecting pipes of the ink system, whether the ink and solvent levels are within the normal range, and replenish consumables in a timely manner to prepare for the next day's work. This seemingly simple daily operation can effectively prevent the accumulation of many small faults.
2、 Weekly maintenance: deep cleaning, identifying potential hazards
With a week of high-intensity work, the dirt on some hidden parts inside the inkjet printer gradually increases. At this point, it is necessary to initiate the weekly maintenance process. Disassemble the nozzle and soak it in a specialized cleaning solution for a period of time. Use an ultrasonic cleaning machine for deep cleaning to shake off stubborn impurities inside. Then rinse with clean water, air dry, and install it back in place. This step can greatly improve the printing quality of the nozzle.
Open the machine casing and use an air gun to blow dust off components such as circuit boards and fans to prevent poor heat dissipation or short circuit risks caused by dust accumulation; Carefully check whether the ink pump is running normally, whether there is any abnormal noise, and whether its pressure is stable. If any problems are found, repair or replace them in a timely manner to ensure a continuous flow of ink path power. In addition, calibrate the printing parameters of the inkjet printer to always match the actual production needs, ensuring the clarity and positional accuracy of the printing.
3、 Monthly maintenance: comprehensive overhaul to extend service life
Monthly maintenance is like conducting a 'full body check-up' on a coding machine. Completely replace the filters in the ink path system. The new filters can effectively intercept small impurities, maintain ink purity, and ensure that the fine structure inside the nozzle is not blocked. Lubricate the transmission components of the machine, such as belts, gears, etc., to reduce friction losses, lower operating noise, and ensure smooth and accurate mechanical movements.
Deeply inspect the electrical system, including whether the connections of each wire are loose, whether the voltage and current are stable, measure and record the performance parameters of key electrical components, compare historical data, and predict potential fault risks. At the same time, professional testing software is used to evaluate the overall operating status of the inkjet printer, optimize system software settings, and enable the inkjet printer to operate efficiently under intelligent control. Through this series of deep maintenance, the equipment's service life is extended and long-term operating costs are reduced.
4、 Seasonal maintenance: System upgrade, adapted to development needs
At the end of each quarter, considering the dynamic changes in production tasks, diversified product specifications, and technological innovation trends, the maintenance of inkjet printers faces higher levels of tasks. Based on new industry standards, customer feedback, and the company's own quality control requirements, evaluate whether software upgrades are needed for the inkjet printer to unlock new features, improve coding speed and accuracy, and enhance the device's ability to process complex characters and graphic codes; In terms of hardware, check the wear of the nozzle and replace it if necessary to ensure consistent coding quality.
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